Recycling from (Household) Paper Waste to ProductsPPK from LVP

Targets of the Project

The main aim of the project is to produce fibers from household Paper waste, called PPK from LVP
-There are limited competitors in the market for this segment (only paper mills), but Apeldoorn-The Netherlands, will be the first
NWE machine used at Hydrostaal BV already has similar materials as output, so it is a proven technology.
-Currently, these materials are partly recycled but unfortunately mostly incinerated. The recycling of this Paper will create extra value for the stakeholders, environment, and German Packaging System.
-In the long term, after cleaning and making fibers, the company is ready to make end-products. As a summary, from waste to end products (waste, sorting, Drywash fibers to end-products), by vertical integration, we will close the loop and touch all stages. Think of -Egg trays, packaging, and other similar products.

Capacity Details & Production Line

-Drywash Line; 1250 kg/h * 6 lines 7500 Kg/ h
-Annually 5.333 working hours and 40.000-ton max production capacity including planned maintenance periods.
-Energy consumption is 0,125 kW/kg for a whole production line. Consequently, monthly energy consumption will be 7,500.000 kw for a 40000-ton production capacity.

Employee Details

-Total employees necessary will be 24 FTE.
-Shredder and dry-washing lines will work with 3 shifts.
-Employees needed for operating the machinery: Pre-sorting line, NWE/Drywash Machinery, fiber suction system, bale-press, and forklifts are needed for the production of clean and ready-to-use fibers.
-Afterwards, we will intend to make end products of these fibers. These investments are not included.

FTH-M234289.002

-Diaper processing capacity ± 1000 tons per year, per location.
-The overall dimensions of the separation system are 4(L) x 4(W) x 3.5(H) meters.
-The separation boiler is powered by 2 motors per boiler.
-The separating machine on offer is used to separate films and flakes from PET trays and can also be used to clean films by selecting a different program.
-The possibilities and capacity of our cutting machines are therefore known.
-The separating machine has the capacity to process ± 1,000 tons of PET trays per year.
-This capacity is based on operating the machine 8 hours per day, 5 days per week, and 50 weeks per year. To achieve this capacity, the cutting machine is equipped with 1 boiler.

Recycling Device

The latest innovation in waste recycling

With the main goal:

Recovering valuable resources
Reducing waste streams

- Depending on the composition of your specific streams, our solution

can significantly reduce the final waste streams

Separating multiple raw materials efficiently

- Various materials can now be efficiently separated and transformed into valuable raw materials for new applications.

Reducing your operational costs

Indicative energy consumption :

Per cell with a capacity of 1000 kg rejects / hour only 2 pieces 55 kWh electric motors are required.

In addition, a compressed air supply of 8 bars is required for occasional use.

And a normal cold water supply

Depending on the company-specific need, the energy demand will increase or decrease proportionately

REDUCE YOUR OPERATIONAL COSTS BY TRANSFORMING YOUR WASTE STREAMS INTO VALUABLE RAW MATERIALS

Do you also have a product in your company that is difficult to recycle, but first you want to convince yourself of the effect of our innovative recycling method? No problem at all. At Hydrostaal BV you can subject the most diverse materials to an extensive test in our compact installation so that you can see the result with your own eyes.
For more information, contact us without obligation

PAAL KONTI 600 E 2004

Technical specification.

Manufacturer: PAAL
Model: Konti 600 E
Year of the production: 2004
Power: main motors 3 x 45 Kw

Technical basic data according to the producer data-sheet

Pressure: 1450 kN (145 tons)
Unit-pressure: 122 tons/m² Dimensions of the channel: 108 x 110 cm
Charging hole: 102 x 200 cm max. volume of feeding hopper: 3.45 m³
Bale weight, depending on the type of raw material and length of the bale: 800-1250 kg Power Supply: 400 V
Number of strapping: 5 vertical (optional crossed tying: 5 vertical and 4 horizontal) Tying: automatic with wire
Baler weight: ab. 42 tons
Efficiency on idle: max 1140 m³ / hour
Efficiency under load: max 645 m³ / hour
Theoretical efficiency with material in density 35 kg/m³) 22.5 tons/hour Theoretical efficiency with material in density 60 kg/m³) 38 tons/hour Theoretical efficiency with material in density 100 kg/m³) 58 tons/hour

Description of the functions.

-Open charging hole allows the filling with the conveyor belt.
-Blades on the pressing plate and the frame of the baler to cut off the excess material
-Automatic blade cleaning system
-Automatic regulation of the pressing channel
-Automatic bale tying with the wire
-Changing of length of the finished bale from the operator panel
-The compact hydraulic power pack with a low noise level
-Pressing plate which is stable and carried on 8 big rolls
-Big flaps on the pressing chamber for easier maintenance
-2 sets of photocells in feeding chopper - Oil cooler

Control panel with large Siemens MP277 color display and large digit display

PAAL Konti 600 C 1995-1992

Technical specification.

Manufacturer: PAAL

Model: Konti 600 C

Year of the production: 1995 - 1992

Power: main motors 3 x 45 Kw / 2 x 55 kW

Technical basic data according to the producer data-sheet

Pressure: 1250 kN (125 tons) / 1300 kN (130 tons)

Unit-pressure: 107,5 tons/m² Dimensions of the channel: 110 x 110 cm

Charging hole: 102 x 200 cm max. volume of feeding hopper: 2,6 m³

Bale weight, depending on the type of raw material and length of the bale: 800-1200 kg - 700-1000 kg Power

Power Supply: 400 V

Number of strapping’s: 5 Vertical

Tying: automatic with wire

Baler weight: about 42 tons / about 40 tons

Efficiency on idle: max 1140 m³ / hour - max 720 m³ / hour

Efficiency under load: max 560 m³ / hour - max 450 m³ / hour

Theoretical efficiency with material in density 35 kg/m³) 19,5 tons/hour - Theoretical efficiency with material in density 35 kg/m³) 15,5 tons/hour

Theoretical efficiency with material in density 60 kg/m³) 33 tons/hour - Theoretical efficiency with material in density 60 kg/m³) 26 tons/hour

Theoretical efficiency with material in density 100 kg/m³) 50 tons/hour - Theoretical efficiency with material in density 100 kg/m³) 40 tons/hour

Description of the functions.